5 Best Pit Boss Smoker Covers (November 2026)
The best Pit Boss smoker covers include the Pit Boss 5-Series Wood Pellet Vertical Smoker for 5-Series vertical smokers, the Aidetech Smoker Cover Fit for Pit Boss for 3-Series vertical smokers, and the Kipiea 600D Pellet Grill Cover for Pit for Pit Boss 820 and Pro 850 grills.
On this page (6 sections)
The best Pit Boss smoker cover is the one that matches your smoker's outside dimensions and model family. The PIT BOSS 5-Series cover leads this group for a compatible 5-Series vertical smoker, while Aidetech covers a 3-Series unit and Kipiea offers larger sizes for 820, 850, Austin XL and Rancher XL grills.
That simple rule saves time because the size on the box is not always the size that matters in use. You need to think about the full outside shape, including fixed parts the cover must pass over.
A cover helps limit exposure to rain, sun, dust and debris between cooks. It does that job best when it reaches the lower edges without leaving corners or handles exposed.
For cleaning the smoker before covering it, see BBQ smoker cleaners. A clean and dry cabinet is easier to protect, and it avoids trapping dirt under the fabric.
The fit matters as much as the fabric because a cover that is too short leaves parts exposed, while one that is too loose can move in wind. Loose fabric can also shift during set-up, which makes the cover harder to keep in place.
Vertical smokers and wide pellet grills need different thinking at the measuring stage. A cabinet turns mainly on height, while a cart style grill turns mainly on length and body width.
That is why height separates the smaller vertical options so clearly. One cover may suit a shorter 2-Series electric cabinet, while another is meant for a taller 3-Series shape or a 5-Series wood pellet cabinet.
For large pellet grills, the Kipiea sizes show the same lesson in a different form. The shorter large grill cover is aimed at an 820 or Pro 850 shape, while the longer one is aimed at Austin XL, Rancher XL and other larger models.
Brand name alone is not a safe guide. Two covers can carry familiar names yet cover very different shapes, so the stated dimensions and compatible models should come first.
For general upkeep, our guide to bbq cleaning tools explains the brushes, scrapers and other supplies that help keep a smoker ready for its next cook. Good upkeep and good cover use work together between cooks.
It also helps to let the smoker cool before you put any cover over it. That protects the fabric, and it keeps storage separate from the cooking process.
Once fit is settled, the next questions are easier to judge. Fabric type, closure style and care will matter more when the cover already has the right shape for your smoker.
A cover that fits well will sit more evenly, need less adjustment and stay put more easily on windy days. That is the practical payoff for measuring before you order.
Our picks at a glance
-
1
Best for 5-Series vertical smokersPit Boss 5-Series Wood Pellet Vertical Smoker
9.7/10 our score
See it on Amazon -
2
Best for 3-Series vertical smokersAidetech Smoker Cover Fit for Pit Boss
9.5/10 our score
See it on Amazon -
3
Best for Pit Boss 820 and Pro 850 grillsKipiea 600D Pellet Grill Cover for Pit
9.2/10 our score
See it on Amazon
- 4
Check itKipiea 600D Pellet Grill Cover for Pit
Best for Austin XL and Rancher XL grills - 5
Check itPit Boss 73322 Electric Smoker Cover
Best for 2-Series electric smokers
The best Pit Boss smoker covers by model and size
The right cover depends first on whether your Pit Boss smoker is a vertical cabinet or a wide pellet grill. For a Masterbuilt cabinet, compare Masterbuilt smoker covers.
Match the listed dimensions and compatible models before comparing material and closure details.
For a Smoke Vault 24, compare Camp Chef Smoke Vault 24 covers.
Our score weighs specs, features and buyer feedback against what you're shopping for. We compared the stated dimensions, material, closure systems and model fit, then ordered the picks from highest score to lowest.
| Product | Best for | Material | Closure | Compatible model | Our score |
|---|---|---|---|---|---|
| Pit Boss 5-Series Wood Pellet Vertical Smoker | 5-Series vertical smokers | Polyester with PVC backing | Drawstring | Pit Boss 75953 | 9.7 |
| Aidetech Smoker Cover Fit for Pit Boss | 3-Series vertical smokers | Polypropylene; 420D Oxford fabric with PU coating | Drawstring and buckle | 9.5 | |
| Kipiea 600D Pellet Grill Cover for Pit | Pit Boss 820 and Pro 850 grills | 100% 600D heavy-duty Oxford fabric | 9.2 | ||
| Kipiea 600D Pellet Grill Cover for Pit | Austin XL and Rancher XL grills | 100% 600D heavy-duty Oxford fabric | Pit Boss 10986 | 9.0 | |
| Pit Boss 73322 Electric Smoker Cover | 2-Series electric smokers | Polyester with PVC backing | 8.9 |
Pit Boss 5-Series Wood Pellet Vertical Smoker: Best for 5-Series vertical smokers
- Custom fit for Pit Boss Model PBV5P1
- Heavy-duty polyester with PVC backing
- Locking drawstring
- Full-coverage design
This cover is made for the Pit Boss 5-Series Wood Pellet Vertical Smoker and uses polyester with PVC backing for outdoor protection. Its drawstring helps keep the full-length cover secure.
Pros
- Custom-sized fit
- PVC-backed polyester
- Full coverage
- Locking drawstring
Cons
- Designed around specific Pit Boss models
- Measure before choosing a similar vertical smoker
The Pit Boss 5-Series Wood Pellet Vertical Smoker Cover is the closest match for a Pit Boss 5-Series vertical smoker. Its listed fit is for Model PBV5P1, and the compatible model information also identifies Pit Boss 75953.
The cover uses heavy-duty polyester with PVC backing. That combination gives the fabric a coated layer for outdoor protection against rain, harsh UV rays and accidental scratching.
The full-coverage shape runs from the top of the smoker to the bottom.
A locking drawstring is the key fit feature. Pull it around the lower edge after the cover is in place so the cover stays closer to the smoker instead of hanging loose.
This is the best choice here when your smoker belongs to the 5-Series family and the model information matches. It is less useful as a general cover for a different cabinet because the value comes from its tailored fit.
For care, wash it with water or use a damp cloth and mild detergent. Let the smoker cool before covering it, and allow the cover to dry after cleaning.
Aidetech Smoker Cover Fit for Pit Boss: Best for 3-Series vertical smokers
- 23 x 22 x 47 in
- 420D Oxford fabric with PU coating
- Double-needle stitch edging
- Bottom drawstring and plastic buckle
Aidetech fits Pit Boss 3-Series vertical smokers when your measurements match 23 x 22 x 47 inches. The cover combines coated Oxford fabric, stitched edging, a drawstring and a buckle.
Pros
- Fits a tall vertical smoker size
- PU-coated Oxford fabric
- Buckle helps secure the hem
- Easy water cleaning
Cons
- Fit depends on exact measurements
- Not a custom fit for every Pit Boss model
The Aidetech Smoker Cover Fit for Pit Boss 3-Series suits a tall vertical smoker that measures about 23 x 22 x 47 inches. Aidetech identifies Pit Boss PBV3G1 and PBV3A1 as suitable models, while also advising you to verify your smoker's dimensions.
The cover uses 420D Oxford fabric with a PU coating. Double-needle stitch edging adds reinforcement around the edges, which matters because the hem and corners receive repeated movement during installation and removal.
Its closure system combines a bottom drawstring with a plastic buckle. Use both after pulling the cover over the smoker so the lower edge stays closer to the cabinet during windy weather.
The 47-inch height makes this a taller vertical-smoker option than the Pit Boss 73322 below. Choose it when your smoker needs that extra height, not simply because the brand name appears in the title.
Aidetech describes the cover as suitable for year-round outdoor protection from sun, rain, snow, dust and debris. Clean it with water or a damp cloth, then let it dry in the sun before storing or using it again.
Kipiea 600D Pellet Grill Cover for Pit: Best for Pit Boss 820 and Pro 850 grills
- 56 x 27 x 49 in
- 600D Oxford fabric
- Double-layer PU coating
- 4 bottom buckles, 2 drawstring buckles and 2 side buckles
This Kipiea cover targets large Pit Boss 820 and Pro 850 pellet grills, with a 56 x 27 x 49 inch size. Multiple buckles and drawstrings give you several adjustment points around a wide grill.
Pros
- Fits several large Pit Boss series
- 600D fabric with PU coating
- Multiple closure points
- Also fits some Z Grills 1000 Series models
Cons
- Too large for compact vertical smokers
- Measure the grill before ordering
The Kipiea 600D Pellet Grill Cover for Pit is the best fit in this group for a Pit Boss 820 or Pro 850 pellet grill. It measures 56 x 27 x 49 inches and is also described for Pit Boss 820 and 850 series models, including the Pro 850, 850 Competition, 820D3, 820 Deluxe and 820CS1.
Its 100% 600D heavy-duty Oxford fabric is thicker than the 420D material used by the Aidetech cover. A double-layer PU coating and sealed seams are designed for outdoor weather protection, while the stated UV-resistant coating is intended to limit fading.
The closure layout gives you several ways to tighten the cover. It has 4 bottom buckles, 2 adjustable drawstring buckles and 2 side buckles.
That makes it easier to secure a wide pellet grill than a single drawstring alone.
The cover is also described for Z Grills 1000 Series models. If you own a Z Grill, compare it with our guide to the best z grill pellet grill cover before choosing between sizes.
Pick this cover when your grill needs the 56-inch length and 49-inch height. A cover designed for an 820 or 850 is too large for a compact vertical smoker, so measure the full grill body first.
Kipiea 600D Pellet Grill Cover for Pit: Best for Austin XL and Rancher XL grills
- 62 x 24 x 49 in
- 600D Oxford fabric
- Double-layer PU coating
- 4 bottom buckles, 2 drawstring buckles and 2 side buckles
The longer Kipiea cover is sized for Pit Boss Austin XL, Rancher XL and several 1000-series grills. Its 62 x 24 x 49 inch shape gives large cart-style grills more length than the smaller Kipiea option.
Pros
- Longest cover in this group
- 600D fabric with PU coating
- Several closure points
- Designed for large XL grills
Cons
- Length may be excessive for smaller grills
- Exact fit depends on grill measurements
The Kipiea 600D Pellet Grill Cover for Pit in the 62 x 24 x 49 inch size is the better match for Pit Boss Austin XL, Rancher XL and larger 1000-series grills. The compatible model information identifies Pit Boss 10986, and the product description names Austin XL, Rancher XL, 1000S, 1000SC, 1100 and 1150 Pro models.
This is the longest cover in the group. That extra length helps when the grill has a wide cart body or a longer cooking chamber, but it can create loose fabric on a smaller grill.
Like the other Kipiea cover, it uses 100% 600D heavy-duty Oxford fabric with a double-layer PU coating. The cover also has 4 bottom buckles, 2 adjustable drawstring buckles and 2 side buckles.
The multiple closures are useful for fitting a large cover around a large grill. Tighten the lower and side points after the cover is centered so water and wind have fewer open paths around the edges.
The description also names Z Grills 1000D4E Wi-Fi as a compatible size. For a different pellet-grill brand, compare dimensions with our guide to the best pit boss pellet grill cover and check whether the grill shape matches.
Choose this version when the 62-inch length is needed. If your Pit Boss is an 820 or Pro 850, the shorter Kipiea cover above is the more direct size match.
Pit Boss 73322 Electric Smoker Cover: Best for 2-Series electric smokers
- 23 x 22 x 41 in
- Heavy-duty polyester with PVC backing
- Full-length coverage
- Locking drawstring
This Pit Boss cover is shaped for 2-Series electric vertical smokers measuring 23 x 22 x 41 inches. The full-length polyester cover uses PVC backing and a locking drawstring.
Pros
- Designed for 2-Series electric smokers
- Full-length fit
- PVC-backed polyester
- Locking drawstring
Cons
- Shorter than the 3-Series cover
- Not intended for larger pellet grill bodies
The Pit Boss 73322 Electric Smoker Cover is designed for Pit Boss 2-Series electric vertical smokers. For a Masterbuilt cabinet, compare Masterbuilt electric smoker covers.
It measures 23 x 22 x 41 inches and fits Pit Boss PBV2A1 and PBV2D1 models.
The cover uses heavy-duty polyester backed with PVC material. Its full-length, form-fitting design reaches from the top to the bottom of the smoker, helping cover the cabinet instead of leaving the lower section exposed.
A locking drawstring provides the main adjustment. Pull it after the cover is centered, then check that the fabric is not caught on handles or other parts of the smoker.
This cover is shorter than the Aidetech 3-Series option, so the 41-inch height is the deciding measurement. It is not the right size for a taller 3-Series cabinet or a wide pellet grill.
The cover is made for protection from rain, harsh UV rays, accidental scratches and water spots. It is also described as easy to install and clean.
Let the smoker cool completely before covering it.
If you want a broader comparison across smoker types, see our Best Smoker Cover guide. Pellet-smoker owners can also compare the Best Smoker Cover For Pellet Smokers recommendations.
How to choose the right Pit Boss smoker cover size
The correct Pit Boss smoker cover should fit over the full outside shape without dragging on the ground. For more cabinet options, compare cabinet smoker covers.
Measure the length, width and height of the smoker with fixed shelves, handles and other parts included.
For a vertical cabinet, height usually separates the choices. The Pit Boss 73322 is 23 x 22 x 41 inches for 2-Series electric smokers, while Aidetech is 23 x 22 x 47 inches for a taller 3-Series size.
For a wide pellet grill, length becomes more important. The Kipiea options are 56 x 27 x 49 inches and 62 x 24 x 49 inches, so choose based on the grill's actual body dimensions rather than the model family alone.
A cover can be slightly larger than the smoker, but too much extra fabric may flap or collect water. A cover that is too small can pull at the seams and leave the lower body exposed.
The best pit boss 850 pellet grill cover guide is the closest next step if you own a Pit Boss 850. It focuses on the larger pellet-grill shape rather than vertical smoker cabinets.
What fabric and closures matter for outdoor use?
Coated fabric and secure closures matter most when your smoker stays outdoors. Polyester with PVC backing appears on both Pit Boss covers, while Aidetech uses coated 420D Oxford fabric and Kipiea uses coated 600D Oxford fabric.
The fabric number is only one part of the choice. The cover also needs a shape that reaches the lower edges and closures that keep it from shifting.
A drawstring is simple and useful on a fitted vertical cover. Buckles and side adjustments give a larger pellet-grill cover more points to tighten, especially around a broad cart body.
The Kipiea covers have the most detailed closure layout here: 4 bottom buckles, 2 drawstring buckles and 2 side buckles. The Aidetech cover uses a drawstring and a plastic buckle.
For a smoker that sits in direct sun, the stated UV-resistant coating on the Kipiea covers is a useful feature to compare. For a sheltered patio, exact model fit may matter more than extra adjustment points.
How should you use and clean a smoker cover?
Use the cover only after the smoker has cooled. Covering a hot smoker can damage the cover and traps heat around the appliance.
Center the cover over the smoker before tightening the closure. Check that the bottom edge is not caught on wheels, shelves or sharp corners, then secure the drawstring or buckles.
Clean light dirt with water or a damp cloth. Aidetech also describes hose cleaning, while the Pit Boss 5-Series cover can be washed with water or cleaned with mild detergent.
Let a wet cover dry before putting it back on the smoker. Damp fabric held against an outdoor appliance for long periods can make routine care harder.
If your smoker uses an insulated blanket during cold-weather cooks, see our guide to the best insulated smoker blanket. A blanket and a storage cover serve different jobs, so don't substitute one for the other.
More guides on this topic
- Best Covers for Traeger Pellet Grills This guide helps if your smoker is not a Pit Boss at all. It is worth comparing Traeger shapes and sizes before you assume a Pit Boss cover will transfer across brands.
- Best Covers for Green Mountain Grills This guide suits owners who want a closer match for a Green Mountain shape. Use it to check length, height and closure style against your own grill before ordering.
- Best Covers for Camp Chef Smokers and Pellet Grills This guide covers Camp Chef cabinets and pellet grills that need a different fit. It is a useful cross check when you are unsure which brand family your measurements fit best.
Which Pit Boss smoker cover should you buy?
Choose the PIT BOSS 5-Series cover if you have a compatible 5-Series vertical smoker and want the closest model-specific fit. It is the clearest pick in this group when your model information already points to that family.
Choose Aidetech for a 3-Series cabinet measuring 23 x 22 x 47 inches. The extra height is the main reason to pick it, so confirm that your cabinet really needs that taller shape.
Choose the 56-inch Kipiea cover for Pit Boss 820 and Pro 850 grills. This is the better large grill option when your body length and height lines up with that size.
Choose the 62-inch Kipiea cover for Austin XL, Rancher XL and larger 1000-series models. The longer shape is helpful for a wide cart body, but it may leave loose fabric on a smaller grill.
Pick the Pit Boss 73322 when your 2-Series electric smoker measures 23 x 22 x 41 inches. Its shorter height makes it a poor match for a taller cabinet, even though the width is close.
If your model is different, measure the full smoker before ordering and compare the dimensions with the cover's stated size. Include fixed shelves, handles and any parts the cover must pass over.
Think about closures after size is settled. A simple drawstring can suit a fitted vertical cover, while multiple buckles can help on a large pellet grill cover that needs more adjustment points.
Think about care too. Most of these covers can be cleaned with water, and some can be wiped with a damp cloth or mild detergent when needed.
Let the smoker cool before covering it, and let a wet cover dry before the next use. That habit protects both the fabric and the smoker underneath.
If two sizes seem close, choose the one that reaches the lower edge without excess fabric. The right choice should feel secure and even, not tight at the corners or loose around the base.
For most buyers, the model family will settle the decision quickly. Start there, check the measurements, and then compare fabric and closures as secondary details.
Our top 3 picks at a glance
-
1
Best for 5-Series vertical smokers
Pit Boss 5-Series Wood Pellet Vertical Smoker
9.7/10 our score
See it on Amazon -
2
Best for 3-Series vertical smokers
Aidetech Smoker Cover Fit for Pit Boss
9.5/10 our score
See it on Amazon -
3
Best for Pit Boss 820 and Pro 850 grills
Kipiea 600D Pellet Grill Cover for Pit
9.2/10 our score
See it on Amazon
Frequently asked questions
What is the best Pit Boss smoker cover?
The best Pit Boss smoker cover depends on your smoker's model and measurements. The PIT BOSS 5-Series cover is the strongest match for a PBV5P1 or compatible 5-Series unit.
Aidetech suits a 3-Series vertical smoker, while Kipiea covers target larger 820, 850, Austin XL and Rancher XL grills.
How do I measure a Pit Boss smoker for a cover?
Measure the smoker's outside length, width and height, including shelves, handles and other fixed parts that the cover must pass over. Compare those measurements with the cover's stated size, then leave enough room for the cover to reach the bottom without pulling tightly over the corners.
Can I cover a Pit Boss smoker while it is hot?
No. Let the smoker cool before covering it.
Heat trapped under a cover can damage the cover or the smoker, and a cover should be used for outdoor protection after cooking rather than as part of the cooking process.
Are Pit Boss smoker covers waterproof?
Several picks here use coated fabric for water resistance. Aidetech uses 420D Oxford fabric with a PU coating, while both Kipiea covers use 600D Oxford fabric with a double-layer PU coating.
Keep the smoker cool and dry before covering it, and allow a damp cover to dry.
